In turning, especially at high-speed turning, due to the unbalance of high-speed rotating parts, centrifugal force is inevitably generated. Analyzing and understanding the effect of centrifugal force on machining error is a problem that people often pay attention to. Comprehensive conclusions, there are generally two different views. First, it is believed that the centrifugal force will cause dimensional errors in the outer circle of the workpiece, ie, radius error: Another view is that it will affect the shape error of the outer circle. This article analyzes this problem from a mathematical point of view and proposes a completely different view from the above conclusions. 1 The mathematical expression of centrifugal force and its analysis Set the gravity of the workpiece to be W, the speed of the lathe spindle to n, and the distance from the unbalanced mass m to the center of rotation to r, then the centrifugal force FQ is: FQ=mrw2= W r( 2pn ) 2 g 60 (1) Set the process system stiffness to KXT. The spindle axis offset Ar under the action of centrifugal force is: Ar=Fo/KXT (2) Since the direction of FQ is constantly changing, we should pass Establish a coordinate system to study the law of change. As shown in the figure, establish the absolute coordinate system YOZ, O point is the ideal axis of the main shaft, and assume that the main shaft has no turning error. Because of the centrifugal force, the actual rotation axis O1 (yo1, zo1) of the spindle rotates in the YOZ plane with the angular velocity w of the spindle. We establish the dynamic coordinate system VO1W with the O1 instantaneous axis, and the instantaneous axis change caused by the centrifugal force. The mathematical expression is: { yo1 = Arcoswt = Arcosf zo1 = Arsinwt = Arsinf (3) where f is the instantaneous rotation angle of the centrifugal force. The coordinate transformation relation between the absolute coordinate system and the dynamic coordinate system is: (y ) = ( yo1 ) + (cosf -sinf )( V ) z zo1 sinf cosf w (4) (v ) = ( y -yo1 ) ( Cosf sinf ) wz -zo1 -sinf cosf (5) When turning, because the workpiece rotates with the spindle, the cross-sectional geometry of the workpiece is formed by the relative trajectory of the tool in the dynamic coordinate system. Let the coordinate position of the tool in the absolute coordinate system be: {y=r z=0 (6) where r is the workpiece machining radius. Substituting equations (6) and (5) into equation (5): {v=(r-Arcosf)cosf-Arsin2f=rcosf-Ar w=(r-Arcosf)(-sin f)-Arsinfcosf=rsinf ( 7) Available from equation (7): (v+Ar)2+w2=r2 (8)
Drawing
Paper Sticker,Avery Label Paper,Officeworks Sticker Paper,Custom Printed Product Sticker
Shenyang Meitu Artical Printing Co.,Ltd , https://www.meituartical.com