1. Technique parameters of the processing line
C purline machine fly saw cutting Main Parameter
1. Install size: 13500mm*2200mm*1500mm
2. Rollers: 13rows
3. Rolling material: Gcr 15
4. Main motor power: 11 KW
5. Hydraulic unit power: 3Â KW (Â the motor for fly saw)
6. Pressure of the hydraulic unit: 15Mpa
7. Productivity: 0-10 m/min
8. Punching material: Cr12
9. Electric control system: PLC vector inverter
10. Raw material thickness: 1.5-3.0mm
11. Forming standard: 80-300
12. Shaped rib (optional)
C purline machine fly saw cutting Main Machine
2. Processing technique and deployment
Processes: Man-made un-coiler- Straightening---Roll forming machine- PLC system- Hydraulic cutting --Receiving table
3. Summary of the structure
(1). Common un-coiler
Functional and structural characteristics: It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. The un-coiler can bear 3t. It is suitable to process the coiled steel with the inside diameter.
(2). Feeding the material into the platform
Functional and structural characteristics: Put the raw material(steel srip) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
(3). Molding core
Functional and structural characteristics: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard chrome plating, heat treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Rolling chrome thickness: 0.01 mm
Rolling material: Forging Steel 45#
Material of the mold: Cr40. And the mold is heat-treated.
(4). Shearing mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Match equipment: It contains one set of cutting tools, one hydraulic tank and Mold.
(5). Hydraulic system
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.
Match equipment: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves.
Power of the oil pump: 11.5kw
Hydraulic oil: 40#
| Main parameters of  C80-300 roll forming machine | ||
| 1 | Suitable to process | steel |
| 2 | Width of the feeding material | Max. 500 mm |
| 3 | Roller station | 15 rows |
| 4 | Thickness of feeding material | 1.5-3.0mm |
| 5 | Productivity | 8-10m/min |
| 6 | Rollers' material | 45# steel |
| 7 | Diameter of shaft | 80mm |
| 8 | Weight | About 6.5T |
| 9 | Size | 8500*1500*1400mm |
| 10 | Voltage | 380V 50HZ 3phases |
| 11 | Wall thickness of main forming machine | 20mm steel plate |
| 12 | Main forming machine body | 300 mm HÂ steel |
| 13 | Motor power | 11+5.5 kw |
If you are interested in the roll forming machine,welcome to contact me directly:
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Daily maintenance of excavator hydraulic cylinders
The hydraulic cylinder of an excavator is one of the important hydraulic components responsible for driving and controlling mechanical movements. In order to ensure the normal use of hydraulic cylinders and extend their service life, daily maintenance is necessary.
1. Regularly clean the hydraulic cylinder: During use, the hydraulic cylinder will be attacked by various pollutants, such as dust, sediment, oil stains, etc. These pollutants can affect the working efficiency and lifespan of the hydraulic cylinder. Therefore, it is necessary to regularly clean the hydraulic cylinder.
2. Regular inspection of seals: The seals of hydraulic cylinders are key components to ensure their normal operation. If the seals are damaged or worn, it can lead to oil leakage or unstable operation of the hydraulic cylinder. Therefore, it is necessary to regularly inspect the sealing components of the hydraulic cylinder and replace them in a timely manner if there is any damage or wear.
3. Regular inspection of hydraulic oil: The operation of hydraulic cylinders requires the support of hydraulic oil, so the quality of hydraulic oil has an important impact on the working effect of hydraulic cylinders. Regularly check the quality of hydraulic oil, and replace it promptly if there is contamination or deterioration.
4. Regularly check the hydraulic pipeline: The hydraulic pipeline is the blood vessel of the hydraulic cylinder. If there is oil leakage or damage to the pipeline, it can cause the hydraulic cylinder to not work properly. Therefore, it is necessary to regularly inspect the hydraulic pipelines and promptly repair or replace them if there is any oil leakage or damage.
5. Regularly lubricate the hydraulic cylinder: The piston rod and piston ring of the hydraulic cylinder need to be lubricated to reduce wear and friction. Therefore, it is necessary to regularly apply lubricating oil to ensure the normal operation of the hydraulic cylinder.
In short, the daily maintenance of excavator hydraulic cylinders is very important, which can extend their service life and improve work efficiency. Regular cleaning of hydraulic cylinders, inspection of seals, hydraulic oil, hydraulic pipelines, and lubrication of hydraulic cylinders are required.
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